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The unique new cap – made of an innovative single type of material – has been created after Heinz invested eight years of research and development involving more than 185,000 hours and investing US$1.2 million to find a suitable replacement cap for their convenient and extremely popular squeezy bottles, which sold one billion units globally in 2020.
The Heinz bottle itself has long been made from recyclable PET plastic, the bottle cap is a mix of 2 components: the rigid plastic twist top, and a silicone leak-proof valve. This mixed componentry has prevented the recyclability of the ketchup lid for the one billion units sold globally each year.
“While the higher-quality packaging material itself costs roughly the same as the previous boxes, the new solution does have an economic as well as an environmental benefit: reducing the boxes’ weight by 18 percent results in air freight cost savings of $3 million to $5 million annually.”
Many of these laptops are shipped to Europe and the US. HP was looking for a way to reduce the weight of the boxes they shipped the laptops in to reduce shipping costs, while maintaining the boxes’ sturdiness during transit.
An HP shipping box redesign made an impact at scale. Redesigning even minor elements of packaging can lessen their environmental impact, while also creating a cost saving.
There are many tools available to help businesses design better packaging, as well as global standards and certifications that provide external validation of a product’s packaging.
“…although only 5–7% of the entire product cost is attributable to early design, the decisions made during this stage lock in 70–80% of the total product cost… one can hypothesise the same to be the case for environmental impacts. That is, whether or not a product is relatively sustainable is largely determined during the early design stage.”
We demand it protects the contents, extends the shelf life, is cost-effective, made sustainably, aligns with the brand identity, is appealing and considers the environment - to name just a few of our expectations.
In ecommerce, overpackaging is a persistent problem leading to ‘overuse of materials and energy’.
In a traditional retail setting, products can arrive in bulk and packed on a pallet, for ecommerce purchases, each product is packaged to reach the customer, in turn creating more packaging waste.
The number of touch points on an ecommerce package can be twenty times higher than brick-and-mortar retail items, with more packages travelling through various logistics networks to reach their final destination.
A typical ecommerce parcel may use up to seven types of packaging materials: paper, envelopes, cardboard box, plastic bags, woven bags, tape, and buffer materials (bubble wrap, styrofoam).
With stock being moved through different world regions, varying levels of humidity and other environmental factors mean that packaging must be more durable.
Ecommerce packaging needs to be three to four times more robust than ‘traditional onshelf packaging’ so that it can withstand shipping and handling.
“Despite technological advancements, increasing length of global supply chains for products has led to a simultaneous increase in the use of packaging layers and associated waste along the supply chain.”
Three-quarters of people using digital channels for the first time during the pandemic say they will continue using them when things return to “normal”.
Ecommerce still makes up a minor share of total retail sales, accounting for about 20%, however, this is growing year on year.
From 2015 to 2020, global ecommerce revenue grew by almost three times, reaching US$4.28 trillion.
Tamper-proof packaging, antimicrobial packaging and other hygiene measures may become more common after the Covid-19 pandemic, while behaviour changes (such as reusable bags and coffee cups) may take time to reset.
Hygienic packaging expected ‘to be a lasting priority once the Covid-19 pandemic eases’, with two in three people concerned about people having touched products before them in stores.
During the pandemic a number of cities lifted their single-use bans and plastic packaging increased as a public health protection measure.
‘On the negative end of the balance sheet, the pandemic has also seen the suspension of recycling programs, plastic bag bans, reusable bags, and coffee cups… Fear of infection transmission has reduced public appetite for bulk food items… and unpackaged fresh produce and conversely has increased demand for prepackaged food items.’ (216)
Consumers' responses in a study across 24 countries show the issues they want businesses to address are to reduce waste, reduce pollution, and address plastic pollution from packaging and products.
A study across 24 countries showed that close to 3 in 5 people (58%) are more aware of their own environmental impact since the pandemic, with a similar proportion (62%) agreeing that ‘it’s now more important than before that companies behave in a more sustainable and eco-friendly way’.
Survey responses from 1.2 million people across 50 countries show almost two thirds (64%) of the population identifying climate change as an emergency.
In Brazil and Portugal a survey found that environmental awareness, sustainable consumption, and social responsibility have become front-of-mind concerns for a growing number of people since the Covid-19 pandemic.
"We need to fundamentally rethink and redesign packaging systems for the circular economy and, in some cases, the form of the product itself (for example a switch from liquid body wash to a solid bar) to allow reductions in packaging overall and particularly in single use packaging.”
Businesses are under increasing scrutiny to opt for eco-friendly alternatives to single-use packaging.
There is growing awareness around the fact that our reliance on single-use packaging - particularly single-use plastic - is wreaking all kinds of havoc on our environment.
Growing qualms and activism regarding the impact of our packaging choices on the natural environment, the heightened concern around hygiene in the face of the Covid pandemic, and the rapid rise of ecommerce are just a few to give current context for businesses making packaging decisions.